business
Innovating Strength, Building the Future
Arya Iron and Steel Company Private Limited is a leader in high-quality iron and steel production, committed to innovation, sustainability, and excellence. With advanced manufacturing processes and a customer-centric approach, we deliver durable and reliable steel solutions for industries worldwide.
Iron Ore Pellet Plant
- AISCO is operating a 1.2 MTPA Merchant Iron Ore Pellet Plant in Barbil, Odisha as the region around Barbil has the fifth largest deposit of iron ore in the world.
- This plant is the largest and first of its kind to use the Grate Kiln Technology in Orissa.
- We cater to both markets; Domestic as well as International.
Process Flow
Product Specification
| Chemical Parameters | 64% Basis |
|---|---|
| Fe | 64% Basis |
| SiO₂ | 4.5% Max |
| Al₂O₃ | 3.5% Max |
| Sulphur | 0.009% Max |
| CaO + MgO | 1.10% Max |
| Phosphorus | 0.06% Max |
| Physical Parameters | 64% Basis |
| Bulk Density | 2.1 to 2.2 T/M3 Min |
| Tumbler Index | 94% Min |
| Abrasion Index | 5.00% Max |
| Cold Crushing Strength (Avg) | 230 Kg/p Min |
| Size Analysis | Physical Parameters |
| +5mm - 18mm | 95% Min |
| -5mm, +18mm | 5% Max |
| Metallurgical Properties | Physical Parameters |
| Porosity | 17% Min |
| Moisture Content | Physical Parameters |
| Fair weather Season | 3% Max |
| Rainy weather Season | 5% Max |
Comparison Pellet vs Sized Ore
| Particulars | Pellets | Sized Ore |
|---|---|---|
| Average Campaign Period | 120 days | 60 days |
| Average yearly shutdowns | 3 | 6 |
| Total time loss in shutdowns | 15 days | 30 days |
| Total Productivity Loss | 4.16% | 8.33% |
| Production Capacity (Per day) | 120 mt | 80 - 90 mt |
| Fines generation in transit | Nil | 2% |
| Iron Lumps / Ore required per ton of sponge iron | 1.50 mt | 1.60 mt |
| Fines (-5mm) in ore | 2% | 8% |
| Coal consumption per ton of sponge Iron | 1.4 mt | 1.6 mt |
| Electricity consumption | 50 units | 70 units |
| Total cost of shutdown maintenance | 50% | 100% |
| Sponge Iron Fines | <10% | >20% |
| Cost of production of per ton of Sponge Iron | Lower | Higher |
| Laterite | 0 | 2% |
Brief & Benefits of Iron Ore Pellet
Brief on Iron Ore Pellets
- The current production of Pellets in India is approx. 85.80 million tonnes.
- Iron Ore Pellets are superior to other substitutes due to its high Cold Crushing Strength resulting in minimal fines generation while multiple handling and resulting in increased savings.
- With uniform composition of material, size and guaranteed Porosity, Swelling Index and negligible Moisture due to dry process provides an added advantage for smooth operation in Kiln / Furnace and improves productivity.
Benefits of Iron Ore Pellets
- Stable Blast Furnace Operation
- Superior Permeability Due to Size Uniformity
- High Blast Furnace Productivity
- Lower Coke Rate of Blast Furnace
- Better Sponge Iron Quality
- Less Fines Generation in Sponge Iron Kiln
- Less Handling Losses
- Less Specific Consumption of Coal
- Increased Campaign Life
- Low Refractory Repairing Cost
- Overall Lower Cost of Production
- Better Environmental Conditions
business
Innovating Strength, Building the Future
Arya Iron and Steel Company Private Limited is a leader in high-quality iron and steel production, committed to innovation, sustainability, and excellence. With advanced manufacturing processes and a customer-centric approach, we deliver durable and reliable steel solutions for industries worldwide.
Iron Ore Pellet Plant
- AISCO is operating a 1.2 MTPA Merchant Iron Ore Pellet Plant in Barbil, Odisha as the region around Barbil has the fifth largest deposit of iron ore in the world.
- This plant is the largest and first of its kind to use the Grate Kiln Technology in Orissa.
- We cater to both markets; Domestic as well as International.
Process Flow
Product Specification
| Chemical Parameters | 64% Basis |
|---|---|
| Fe | 64% Basis |
| SiO₂ | 4.5% Max |
| Al₂O₃ | 3.5% Max |
| Sulphur | 0.009% Max |
| CaO + MgO | 1.10% Max |
| Phosphorus | 0.06% Max |
| Physical Parameters | 64% Basis |
| Bulk Density | 2.1 to 2.2 T/M3 Min |
| Tumbler Index | 94% Min |
| Abrasion Index | 5.00% Max |
| Cold Crushing Strength (Avg) | 230 Kg/p Min |
| Size Analysis | Physical Parameters |
| +5mm - 18mm | 95% Min |
| -5mm, +18mm | 5% Max |
| Metallurgical Properties | Physical Parameters |
| Porosity | 17% Min |
| Moisture Content | Physical Parameters |
| Fair weather Season | 3% Max |
| Rainy weather Season | 5% Max |
Comparison Pellet vs Sized Ore
| Particulars | Pellets | Sized Ore |
|---|---|---|
| Average Campaign Period | 120 days | 60 days |
| Average yearly shutdowns | 3 | 6 |
| Total time loss in shutdowns | 15 days | 30 days |
| Total Productivity Loss | 4.16% | 8.33% |
| Production Capacity (Per day) | 120 mt | 80 - 90 mt |
| Fines generation in transit | Nil | 2% |
| Iron Lumps / Ore required per ton of sponge iron | 1.50 mt | 1.60 mt |
| Fines (-5mm) in ore | 2% | 8% |
| Coal consumption per ton of sponge Iron | 1.4 mt | 1.6 mt |
| Electricity consumption | 50 units | 70 units |
| Total cost of shutdown maintenance | 50% | 100% |
| Sponge Iron Fines | <10% | >20% |
| Cost of production of per ton of Sponge Iron | Lower | Higher |
| Laterite | 0 | 2% |
Brief & Benefits of Iron Ore Pellet
Brief on Iron Ore Pellets
- The current production of Pellets in India is approx. 85.80 million tonnes.
- Iron Ore Pellets are superior to other substitutes due to its high Cold Crushing Strength resulting in minimal fines generation while multiple handling and resulting in increased savings.
- With uniform composition of material, size and guaranteed Porosity, Swelling Index and negligible Moisture due to dry process provides an added advantage for smooth operation in Kiln / Furnace and improves productivity.
Benefits of Iron Ore Pellets
- Stable Blast Furnace Operation
- Superior Permeability Due to Size Uniformity
- High Blast Furnace Productivity
- Lower Coke Rate of Blast Furnace
- Better Sponge Iron Quality
- Less Fines Generation in Sponge Iron Kiln
- Less Handling Losses
- Less Specific Consumption of Coal
- Increased Campaign Life
- Low Refractory Repairing Cost
- Overall Lower Cost of Production
- Better Environmental Conditions
business
Building Strength, Forging Excellence
Arya Iron and Steel Company Private Limited is a leading name in the iron and steel industry, dedicated to delivering high-quality iron ore pellets and steel products. With a commitment to innovation, sustainability, and excellence, we cater to diverse industrial needs while upholding the highest standards of efficiency and environmental responsibility.
